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Dust collection systems for quarries

Quarrying plays a vital role in supplying essential raw materials like stone, gravel and limestone used in construction and infrastructure. But behind this productivity lies a persistent challenge—dust. If left unmanaged, quarry dust becomes a serious threat to your worker safety, environmental compliance and equipment longevity.

Mideco is proud to engineer high-performance dust collection systems for quarries—from small pits to large-scale operations—specifically designed to solve the everyday problems of quarry sites. From crushing zones to conveyor belts, our systems reduce airborne dust to support cleaner, safer operations and regulatory compliance.

We also provide industrial dust extraction solutions across other high-exposure industries, including dust collection solutions in Mines, dust collection in Pharmaceuticals, and dust collection in Bulk Material Handling.

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The main environments for quarry dust prevention

Crushing and screening operations

Breaking down and sorting large aggregates generates a high volume of fine dust that can rapidly contaminate air quality if left unmanaged.

Conveyor transfer points

As materials move between belts and across distances, mechanical transfer and spillage create fugitive dust clouds that can spread rapidly.

Loading and unloading zones

Vehicle movement and material dumping during truck or rail transfers have the potential to cause significant dust emissions.

Stockpiles and handling areas

Wind exposure, mobile equipment and physical handling all disturb settled dust, particularly around open stockpiles and transfer areas.

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Solutions that tackle the key challenges in quarry dust control

Your quarry faces several operational and environmental challenges when it comes to managing dust. These include:

Fine and coarse particulate matter that affects visibility, air quality and worker respiratory health.

Compliance with environmental regulations, which require your quarry to maintain strict dust emission limits.

Occupational health risks—particularly due to prolonged exposure to respirable crystalline silica.

Disruption to operations from dust that affects equipment function, clogging filters and wear on moving parts.

Dust control systems built for quarrying environments

Mideco dust collection solutions for quarries are engineered to perform under the most demanding conditions of quarry operations. Whether you’re starting from scratch or upgrading your system, each system is designed to be affordable, easy to use, and above all, effective.

Our quarry dust collectors include:

  • Baghouse dust collectors: Highly effective at capturing fine and dry quarry dust, particularly near crushers and screens.
  • Wet scrubbers: Suitable for moisture-heavy applications or for capturing sticky dust particles in humid conditions.
  • Cyclone separators: Ideal for removing coarse particles and serving as a pre-filtration system ahead of more sensitive filters.
  • Bat Vent®: Prevents dust infiltration in admin buildings near quarry operations, protecting staff from indirect exposure to airborne silica.
  • Bat Booth®: Quickly clears quarry dust from clothing using controlled air jets, helping reduce long-term respiratory health risks.

Best practice recommendations

Optimising your dust control all starts with a well-thought-out system, as well as the right everyday care. These best practices also apply across our broader work, such as our dust collection solutions in Farms and other open-air exposure environments. We recommend:

Strategic placement of dust collectors close to primary dust sources for maximum capture and efficiency.

Quarry dust varies in density, moisture and particle size, so filter media must be carefully matched to site conditions.

Regular inspections and servicing help maximise sustained performance, reduce emissions and extend the lifespan of your equipment.

Decades of dust collection expertise

With over 70 years of experience in industrial dust extraction solutions, Mideco knows your quarrying dust control challenges inside out. Our systems are trusted across Australia and internationally for their performance, reliability and compliance with environmental standards. 

We present tailored solutions using technologies like Burnley® Baffles, Mideclone cyclones and the Bat Booth®, backed by expert guidance and servicing to give you the support you need. Whether in quarrying or pharmaceutical production, Mideco delivers engineered systems that promise to get on top of your dust control once and for all.

Minimise your quarry dust with the help of Mideco

Protect your people, your equipment and your bottom line with powerful dust control today.

Contact the Mideco team to discuss your quarry’s unique dust management challenges, and get on top of your dust problem with support from the experts.

"Mideco provided effective routine servicing of our smelter Bat Booths, keeping the equipment operational and enabling personnel to safely utilise them for dust management. They are also very flexible with servicing coordination and always easy to contact."

Jake Dalla Valle
Asset Management Planner, BHP Olympic Dam

“The Bat Booth is actually unreal. We have got night shift workers, and it’s a lot faster and more efficient to use. Instead of relying on a simple handgun, this equipment really gets the job done quickly and effectively.”

Alex Stevenson
Leading Hand, Hanson Wolffdene Quarry

“The Bat Booth is very good. The maintenance guys use it the most because they get covered in dust and dirt during their work. It makes a huge difference in keeping them clean and comfortable. They really appreciate how effective it is for that purpose.”

John Taylor
Quarry Manager, Hanson Ferny Grove Quarry

“Bat Booth has been a great installation here at Glasshouse. It's allowed our guys at the end of the day, after they've done their maintenance and before they jump into their vehicles and head home to their families, to lock out of the MCC room and come into the Bat Booth and be de-dusted... to make sure that we're not increasing their exposure of respirable dust.”

Chris Wilson
Quarry Manager, Hanson Glasshouse Quarry

“We have used the Burnley Baffles successfully on several projects.”

Senior Project Manager, AMG, Inc.

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Ready to elevate your workplace?

Contact Mideco for innovative dust management solutions.

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